18–26 Sept 2025
Ito International Research Center
Asia/Tokyo timezone

Hybrid Wire Laser Additive Manufacturing and CNC machining for advanced SRF cavity fabrication

THP44
25 Sept 2025, 14:30
3h
Ito International Research Center

Ito International Research Center

Tokyo
Board: THP44
Poster Presentation MC3: Cavities Thursday Poster Session

Speaker

Oscar Azzolini (Istituto Nazionale di Fisica Nucleare, Laboratori Nazionali di Legnaro)

Description

The fabrication of Superconducting Radio Frequency (SRF) cavities traditionally relies on forming and welding high-purity metal sheets, resulting in a local surface discontinuity that degrades the final SRF performance. In this work, we propose and explore a novel hybrid approach combining Wire Laser Additive Manufacturing (WLAM), with in situ CNC machining for the fabrication of mono-cell 1.3 GHz SRF cavity. This technique enables the layer-by-layer deposition of high-purity metals with precise dimensional control, while simultaneously integrating subtractive steps to maintain tolerances and surface quality crucial for RF performance. The hybrid WLAM and CNC machining stands as a candidate for next-generation SRF cavity production minimizing material waste, eliminating the need for electron beam welding, through the direct creation of complex geometries, and enhancing the surface finishing in the as-built condition. Results on stainless steel 1.3 GHz prototype are presented.

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Author

Oscar Azzolini (Istituto Nazionale di Fisica Nucleare, Laboratori Nazionali di Legnaro)

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