19–24 May 2024
Music City Center
US/Central timezone

Support structures and their removal improve performance of additively manufactured RF cavities

THPS67
23 May 2024, 16:00
2h
Blues (MCC Exhibit Hall A)

Blues

MCC Exhibit Hall A

Poster Presentation MC7.T35 Advanced Manufacturing Technologies for Accelerator Components Thursday Poster Session

Speaker

Michael Mayerhofer (Universitaet der Bundeswehr Muenchen)

Description

The enormous potential of additive manufacturing (AM), in particular laser powder bed fusion (L-PBF), for the manufacturing of normal-conducting radio frequency cavities (cavities) has already been demonstrated. However, the required geometrical accuracy for GHz TM010 cavities is currently only achieved using: a) co-printed support structures, which are however difficult to remove for small GHz cavities. b) Avoidance of downskin angles alpha<40°, which in turn leads to a cavity geometry with reduced shunt impedance. We have developed an L-PBF-based manufacturing approach to overcome these limitations. To enable arbitrary geometries, co-printed support structures are used that are designed in such a way that they can be removed after printing by electrochemical post-processing. At the same time, the surface roughness is reduced, and thus the quality factor maximized. The fabrication approach is evaluated on a 3 GHz TM010 single-cavity geometry printed entirely from high-purity copper.

Region represented Europe
Paper preparation format LaTeX

Primary author

Michael Mayerhofer (Universitaet der Bundeswehr Muenchen)

Co-author

Guenther Dollinger (Universitaet der Bundeswehr Muenchen)

Presentation materials

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