10–15 Aug 2025
SAFE Credit Union Convention Center
America/Los_Angeles timezone

Application of Low-Cost Sensors and Deep Autoencoders for Condition Monitoring of Water Pumps in Particle Accelerators

WEP006
13 Aug 2025, 16:00
2h
SAFE Credit Union Convention Center

SAFE Credit Union Convention Center

1401 K St, Sacramento, CA 95814
Poster Presentation MC7 – Accelerator Technology and Sustainability WEP: Wednesday Poster Session

Speaker

Rajat Sainju (Argonne National Laboratory)

Description

In particle accelerator facilities, cooling-water pumps play a critical role in removing substantial amounts (in megawatts) of waste heat from numerous high-power accelerator components (e.g., magnets, radio frequency structures, power supplies) and beamline components. Despite their role in daily operations, inspecting hundreds of water pumps is labor-intensive and performed only occasionally. Their unexpected failures can potentially lead to degradation of beam quality, hardware damage, and costly unplanned downtime.
This study introduces an innovative method for real-time monitoring of water pump vibrations to identify anomalies that signal potential mechanical failures. Our approach integrates (i) low-cost vibration sensors, which will consistently sample pump vibration data and transmit it to a (ii) Deep Autoencoder
** model for detecting anomalies. The autoencoder model recognizes each pump's normal pump vibration patterns and identifies subtle deviations. This monitoring framework can facilitate proactive maintenance by enabling early detection of anomalies, enhancing pump reliability, lowering maintenance expenses, and minimizing costly downtimes.

Footnotes

E. Swetin, M. Kirshenbaum, and C. Putnam. In Proc. 2nd Int. Workshop for Mechanical Engineering Design of Synchrotron Radiation Equipment and Instrumentation (MEDSI’02), Argonne, IL, USA, Sept. 2002.
J-PARC Center, “J-PARC Project Newsletter No. 82, Apr. 2021 dispatch,” J-PARC, Tokai, Ibaraki, Japan, project newsletter, May 19, 2021. [Online].
**J. Zhang, H. Xia, Z. Wang, Y. Zhu, and Y. Fu, Nucl. Eng. Technol., vol. 56, no. 6, pp. 2220–2238, 2024.

Funding Agency

Work supported by the U. S. Department of Energy, Office of Science, under Contract No. DE-AC02-06CH11357.

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Author

Rajat Sainju (Argonne National Laboratory)

Co-authors

Michael Borland (Argonne National Laboratory) Osama Mohsen (Argonne National Laboratory) Yine Sun (Argonne National Laboratory)

Presentation materials

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