Thermal fatigue tests on CuCrZr photon shutters

WEP64
17 Sept 2025, 17:00
1h
Poster Session Room (The Loop)

Poster Session Room

The Loop

Poster Presentation Absorbers Wednesday Poster Session

Speaker

Sushil Sharma (Brookhaven National Laboratory)

Description

The CuCrZr alloy has emerged as a preferred material for thermal absorbers in synchrotron light sources, balancing mechanical strength, thermal conductivity, and cost-effectiveness. Yet, thermal fatigue design criteria for CuCrZr components under high-intensity X-ray beam exposure are not well established. This is due to a lack of experimental data from test specimens subjected to several thousand cycles of localized high temperatures exceeding 300°C. To address this gap, thermal fatigue tests were conducted on CuCrZr photon shutters at the NSLS-II instrumentation front end. This setup, receiving an X-ray beam from an undulator (16 kW/mrad² peak power density at 500 mA), resulted in a peak normal power density of 38.8 W/mm² on the shutters. Within the beam footprints, calculated peak temperatures ranged from 322°C to 416°C. This paper presents the experimental setup, the test results, and finite element analyses of the photon shutters' thermo-mechanical responses. Drawing from both experimental and analytical findings, a conservative thermal fatigue design criterion for CuCrZr absorbers is proposed.

Funding Agency

Department of Energy (DOE), USA

Footnotes

$*$ Sharma et al., “A novel design of high-power masks and slits,” in Proc. MEDSI2014, Melbourne, Australia, 2014.

Author

Sushil Sharma (Brookhaven National Laboratory)

Co-authors

Frank DePaola (Brookhaven National Laboratory) Guimei Wang (Brookhaven National Laboratory) James Grandy (Brookhaven National Laboratory) Michael Johanson (Brookhaven National Laboratory) Richard Faussete (Brookhaven National Laboratory) Robert Todd (Brookhaven National Laboratory)

Presentation materials

There are no materials yet.